Opel Astra A

1991-1998 of release

Repair and operation of the car



Opel Astra A
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. SOHC engines
   + 3.2. DOHC engines
   - 3.3. Diesel engines
      3.3.1. Gear belt
      3.3.2. The 1,7 l diesel engine with a turbo-supercharging
      3.3.3. Tension of a gear belt
      3.3.4. The diesel TC4EE1 engine of 1,7 l with a turbo-supercharging
      3.3.5. Head of the block of cylinders
      3.3.6. The diesel TC4EE1 engine with a turbo-supercharging
      3.3.7. Check of a head of the block of cylinders and the block of cylinders on straightforwardness
      3.3.8. Camshaft
      3.3.9. Gas distribution phases
      3.3.10. Camshaft case cover oil separator
      3.3.11. Check and adjustment of gaps in the drive of valves
      3.3.12. Removal and installation of valves
      3.3.13. Replacement of oil scraper caps
      3.3.14. Grinding of valves
      3.3.15. Grinding in of valves
      3.3.16. Check of a gap in the directing plugs of valves
      3.3.17. Check of the directing plugs of valves
      3.3.18. Check of a compression
      3.3.19. Wedge-shaped belt
      3.3.20. Oil case
      3.3.21. Oil pump
      3.3.22. Safety valve
      3.3.23. Thermostat
      3.3.24. Check of kalilny candles
      3.3.25. Check of system of preliminary heating
      3.3.26. Removal of air from fuel system
      3.3.27. Check and adjustment of turns of idling
      3.3.28. Removal and installation of nozzles
      3.3.29. Check of an advancing of injection of fuel
      3.3.30. Heating of the fuel filter
      3.3.31. Replacement of the filtering element of the air filter
      3.3.32. Discharge of water from the fuel filter
      - 3.3.33. Useful tips
         3.3.33.1. For owners of the diesel engine
         3.3.33.2. What attracts the diesel with?
         3.3.33.3. Why the diesel rustles?
         3.3.33.4. Care of the diesel
         3.3.33.5. Malfunctions on the diesel with the fuel equipment of Bosch
         3.3.33.6. Purchase of the second-hand engine
         3.3.33.7. Be healthy the diesel
   + 3.4. Engine electric equipment
+ 4. Ventilation and heating
+ 5. Power supply system
+ 6. System of decrease in toxicity
+ 7. Coupling
+ 8. Transmissions
+ 9. Half shafts
+ 10. Brake system
+ 11. Suspension bracket and steering
+ 12. Body
+ 13. Electric equipment
+ 14. Electrical circuitries


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3.3.33.5. Malfunctions on the diesel with the fuel equipment of Bosch

GENERAL INFORMATION

Malfunction
Codes of the possible reasons
The complicated start-up
1 – 9, 12, 13, 20, 22
Unstable idling
1, 2, 14, 18, 21, 22
Uneven idling of the heated-up engine
2, 10, 13, 17, 20, 22
Interruptions in operation of the engine under loading
1, 2, 4, 5 – 10, 16, 22
Falling of engine capacity
1, 4 – 7, 9, 10, 11, 13, 15, 16, 19-22
The increased fuel consumption
7, 9, 10, 11, 13, 14, 19, 21, 22
The engine does not stop
3, 21, 22
Low acceleration performance, exhaust with black smoke, falling of engine capacity
2, 5, 9, 10, 11, 13, 19 – 22
Gray exhaust at the maximum load (white or blue)
1, 2, 4, 5, 8, 9, 13, 19, 22
Abnormal minimum and maximum turns of idling
14, 15, 18, 21
The engine does not accelerate
1, 2, 4, 6, 8, 9, 10, 19, 20, 21
The fuel pump of high pressure overheats
16

Possible malfunction
Elimination methods
1. The empty fuel tank or is littered the ventilating valve of a tank
To fill a tank, to wash out fuel-supply lines, to clear the ventilating valve
2. Availability of air in fuel system
To pump over fuel system, to eliminate an air suction
3. The electromagnetic valve of the diesel or the regulator of starting supply of fuel is faulty
To repair or replace
4. The fuel filter is littered
To replace the fuel filter
5. Fuel-supply lines of low pressure are littered
To restore sections of fuel-supply lines through passage
6. Fuel-supply lines of low pressure are littered
To wash out or replace fuel-supply lines
7. Leaky connections, fuel-supply lines leak or are broken
To tighten connections, to eliminate a leak
8. Deposits of paraffin in the fuel filter
To replace the filter, to use seasonal fuel
9. Wrong advancing of injection of fuel
To adjust an initial corner of an advancing of injection of fuel
10. Nozzles of nozzles are faulty
To repair or replace
11. The air filter is littered
To replace the filtering element
12. The system of prestarting heating is faulty
To replace faulty starting candles
13. Distribution of injection on cylinders does not correspond to an order of their work
To rearrange fuel-supply lines of high pressure in the required order
14. Abnormal turns of idling
To adjust the screw idling turns
15. Abnormal maximum turns of idling
To adjust the screw the maximum turns of the engine
16. The valve is littered or faulty perepuskny
To clear the calibrated channel or to replace the valve
17. The delivery valve (on the four-cylinder diesel) or two valves is untight (on six-cylinder)
To replace the valve(s)
18. The effort of a buffer spring of the regulator of frequency of rotation of the diesel is not adjusted
To adjust effort of a buffer spring
19. The fuel supply advancing coupling is faulty
To repair or replace the coupling
20. Low compression
To restore a compression
21. The regulator of frequency of rotation of the engine is faulty or is not adjusted
To adjust or replace the regulator
22. The fuel pump of high pressure is faulty or does not give in to adjustment
To remove the pump and to give to repair

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