Opel Astra A

1991-1998 of release

Repair and operation of the car



Opel Astra A
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. SOHC engines
   + 3.2. DOHC engines
   - 3.3. Diesel engines
      3.3.1. Gear belt
      3.3.2. The 1,7 l diesel engine with a turbo-supercharging
      3.3.3. Tension of a gear belt
      3.3.4. The diesel TC4EE1 engine of 1,7 l with a turbo-supercharging
      3.3.5. Head of the block of cylinders
      3.3.6. The diesel TC4EE1 engine with a turbo-supercharging
      3.3.7. Check of a head of the block of cylinders and the block of cylinders on straightforwardness
      3.3.8. Camshaft
      3.3.9. Gas distribution phases
      3.3.10. Camshaft case cover oil separator
      3.3.11. Check and adjustment of gaps in the drive of valves
      3.3.12. Removal and installation of valves
      3.3.13. Replacement of oil scraper caps
      3.3.14. Grinding of valves
      3.3.15. Grinding in of valves
      3.3.16. Check of a gap in the directing plugs of valves
      3.3.17. Check of the directing plugs of valves
      3.3.18. Check of a compression
      3.3.19. Wedge-shaped belt
      3.3.20. Oil case
      3.3.21. Oil pump
      3.3.22. Safety valve
      3.3.23. Thermostat
      3.3.24. Check of kalilny candles
      3.3.25. Check of system of preliminary heating
      3.3.26. Removal of air from fuel system
      3.3.27. Check and adjustment of turns of idling
      3.3.28. Removal and installation of nozzles
      3.3.29. Check of an advancing of injection of fuel
      3.3.30. Heating of the fuel filter
      3.3.31. Replacement of the filtering element of the air filter
      3.3.32. Discharge of water from the fuel filter
      + 3.3.33. Useful tips
   + 3.4. Engine electric equipment
+ 4. Ventilation and heating
+ 5. Power supply system
+ 6. System of decrease in toxicity
+ 7. Coupling
+ 8. Transmissions
+ 9. Half shafts
+ 10. Brake system
+ 11. Suspension bracket and steering
+ 12. Body
+ 13. Electric equipment
+ 14. Electrical circuitries


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3.3.20. Oil case

Removal

PERFORMANCE ORDER
1. Lift the car and to establish on support.
2. Remove a forward exhaust pipe.
3. Merge oil from the engine and to tighten a stopper of a drain opening.
4. Disconnect a wire from the oil level sensor (if is).
5. Turn off bolts of fastening of a cover on the transmission.
6. Turn off all bolts of fastening of a case and to remove it.
7. Remove fastenings of a maslozabornik.
8. Remove a branch pipe.

Installation

PERFORMANCE ORDER
1. Remove the remains of sealing laying from a docking surface of an oil case.
2. Tighten bolts of fastening of a maslozabornik.
3. Cover a docking surface with a sealant layer, for example, Opel 503294 (9000181).
4. Put new laying.
5. Cover the condensing surfaces on curves with sealant.
6. Establish an oil case and to tighten its bolts.

Prevention

Not to tighten bolts too strongly, otherwise it is possible to squeeze out laying. Bolts before an inhaling to grease with sealant, for example, Opel 1503177.


7. Establish a transmission cover.
8. Tighten bolts of fastening of a forward exhaust pipe the moment of 25 Nanometers.
9. Connect the socket to the oil level sensor.
10. Fill in oil.
11. After a trial trip to check lack of leaks in connections and at a drain stopper. If necessary to tighten bolts.

THE DIESEL TC4EE1 WITH THE TURBO-SUPERCHARGING

Removal


PERFORMANCE ORDER
1. Turn off all bolts of fastening of the lower part of an oil case.
2. Turn off all bolts of fastening of the top part of a case and to remove a case.

Installation

PERFORMANCE ORDER
1. Remove the laying remains from a docking surface of a case.
2. Cover a docking surface with a layer of Opel 1503294 sealant.
3. Tighten bolts of fastening of the top part of a case the moment of 10 Nanometers.
4. Tighten bolts of fastening of the lower part of a case the moment of 10 Nanometers.
5. Establish a forward exhaust pipe and to delay its fastening at a turbocompressor the moment of 65 Nanometers.
6. Establish new laying of a masloslivny stopper and to tighten a stopper the moment of 80 Nanometers.

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